{"id":71186,"date":"2025-07-28T14:41:59","date_gmt":"2025-07-28T12:41:59","guid":{"rendered":"https:\/\/wrent.sk\/reduction-of-downtime-and-complaints-due-to-change-of-binding-strips\/"},"modified":"2025-07-28T14:44:28","modified_gmt":"2025-07-28T12:44:28","slug":"reduction-of-downtime-and-complaints-due-to-change-of-binding-strips","status":"publish","type":"page","link":"https:\/\/wrent.sk\/en\/reduction-of-downtime-and-complaints-due-to-change-of-binding-strips\/","title":{"rendered":"Reduction of downtime and complaints due to change of binding strips"},"content":{"rendered":"\n\n \n\n\t
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Reduction in downtime and complaints thanks to a change in binding straps<\/h2>

Manufacturer of plastic components for the automotive industry | Supply of PET strapping tape<\/p>\t\t\t\t\t\t\t\t\t\t\t

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Reduction of downtime and complaints due to change of binding strips<\/h2>\n\n\n\n

The production plant ships plastic parts on pallets, which must be securely bundled and ready for international transport. Packaging reliability is key – even a small mistake can mean a delay in the line at the client’s site. <\/p>\n\n\n\n

The client was using cheap PP tapes<\/strong> from a common supplier. However, they were encountering recurring problems: <\/p>\n\n\n\n

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  • Weak strength of the tape<\/strong>, which often tore or loosened<\/li>\n\n\n\n
  • Incompatibility with their semi-automatic machine<\/strong> – the tape was jamming<\/li>\n\n\n\n
  • High complaint rate in customers’ warehouses<\/strong> (loose packages)<\/li>\n\n\n\n
  • Coil change downtime<\/strong> – every 2 hours<\/li>\n<\/ul>\n\n\n\n

    We carried out a technical inspection and testing of different types of tapes. We suggested:<\/p>\n\n\n\n

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    • Polyester tape (PET)<\/strong> with a wider strength margin<\/li>\n\n\n\n
    • Optimised spool length (2 000 m instead of the original 1 000 m)<\/li>\n\n\n\n
    • Changing the tensioning mode<\/strong> on a semi-automatic strapping machine<\/li>\n\n\n\n
    • Staff training and regular service<\/li>\n<\/ul>\n\n\n\n

      Results that say it all:<\/h3>\n\n\n\n
      Indicator<\/strong><\/th>Ahead<\/strong><\/th>After the introduction of our tape<\/strong><\/th>The Difference<\/strong><\/th><\/tr><\/thead>
      Coil change (number per shift)<\/td>4<\/td>1,5<\/td>-63 %<\/td><\/tr>
      Downtime per month (min.)<\/td>210<\/td>60<\/td>-71 %<\/td><\/tr>
      Complaints for loose packaging<\/td>9 monthly<\/td>1<\/td>-89 %<\/td><\/tr>
      Tape consumption per 100 pallets (kg)<\/td>11 kg<\/td>8,1 kg<\/td>-26 %<\/td><\/tr>
      Joint strength (measured in tension)<\/td>180 kg<\/td>360 kg<\/td>+100 %<\/td><\/tr><\/tbody><\/table><\/figure>\n\n<\/div>\t\t\t<\/div>\t\n\t\t<\/section>\n\n\t\n\n\r\n\r\n
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      \r\n \r\n <\/i><\/i><\/i><\/i><\/i> <\/span>\r\n

      “Tape seems like a minor detail, but it was causing us major problems. After changing suppliers, everything settled down \u2013 the machines are running smoothly, the packers are satisfied, and customers have finally stopped reporting damaged pallets.”<\/p>

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